Baldor TS25 Installationshandbuch

Tier 2/3 Towable Generators(Trailer and Skid Mounted)(Diesel Liquid Cooled)TS25, 35, 45, 60, 80, 130, 175, 250 and 400Installation & Operating Man

1-6 Product Safety InformationMN2417Caution StatementsCaution: Avoid installing the generator set beside heat generating equipment, or directly below

Section 2General InformationGeneral Information 2-1MN2417Thank you for purchasing your Baldor Generator Set. This manual contains information you ne

2-2 General Information MN2417

Section 3Receiving & InstallationReceiving & Installation 3-1MN2417Receiving & Inspection When you receive your generator, there are sev

3-2 Receiving & Installation MN2417Several other factors should be carefully evaluated when selecting a location for installation:1. For effectiv

Receiving & Installation 3-3MN2417Hot Exhaust GassesWARNING: Exhaust fumes/gases are extremely dangerous and can cause severe illness or death.

3-4 Receiving & InstallationMN2417Electrical Connections Class 1 wiring methods must be used for field wiring connections to terminals of a clas

Receiving & Installation 3-5MN2417Single Phase ConnectionsSingle phase connections are made at load receptacles located by the operator panel, se

3-6 Receiving & InstallationMN2417Three Phase ConnectionsThree phase connections are made at L1, L2, L3 and N connections shown in Figure 3-4.Fig

Receiving & Installation 3-7MN2417Frame Ground ConnectionWARNING: Be sure the system is properly grounded before applying power. Do not apply AC

WARNING:CALIFORNIA PROPOSITION 65 WARNING:Engine exhaust from this product contains chemicals knownto the state of California to cause cancer, birth

3-8 Receiving & InstallationMN2417WARNING: A battery presents a risk of fire because they generate hydrogen gas. Hydrogen gas isextremely explos

Receiving & Installation 3-9MN2417Recommended Engine Oil and Battery TypeWhen replacing batteries, use only the recommended battery for your gene

3-10 Receiving & InstallationMN2417Post Installation Checks Continued16. Place the voltage output selector switch in the appropriate position.

Section 4OperationOperation 4-1MN2417Towing the GeneratorWARNING: Never allow a person to ride in or on a trailer that is being towed. All states pr

4-2 Operation MN2417Selecting the Proper Towing Equipment ContinuedElectrical Trailer WiringAll trailers must have taillights, brake lights and tur

Operation 4-3MN2417Figure 4-1 Trailer Component Identification JackSingle orDouble AxleTrailer BrakeSafetyChainsTrailerPintleEngine CompartmentLift

4-4 OperationMN2417Towing Instructions See Figure 4-1 for component identification.1. Be sure the generator is off.2. Shut all enclosure doors and

Operation 4-5MN2417Trailer Setup See Figure 4-1 for component identification. Carefully read all instructions before starting.1. Locate a suitable,

4-6 OperationMN2417Table 4-2 Three/Single Phase OperationAlternatorVoltageVoltage at Terminal Lugs Voltage at Plug ReceptaclesSwitchPositionAlternat

Operation 4-7MN2417Meters, switches, lights and other operator control components are located in various places oneach panel. Figure 4-5 can be used

Table of ContentsTable of Contents iMN2417Section 1Product Safety Information 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-8 OperationMN2417Pre−Start Procedure Before attempting to start the generator set, several things must first be verified or performed. These are:1

Operation 4-9MN2417Digital Engine Controller Description EM0046A21 (MRS17)Figure 4-6 Operator Control PanelStopManualRunDisplayMenu GroupLED Indic

4-10 OperationMN2417Digital Engine Controller Description EM0046A21 (MRS17) ContinuedOperating Mode Press Mode  or  to scroll though the list of

Operation 4-11MN2417Digital Engine Controller Description EM0046A21 (MRS17) ContinuedTable 4-4 Manual Mode Sequence DescriptionMenu Status Condit

4-12 OperationMN2417Alarms Following alarms are available:Sensor fail (FLS) see Table 4-5Sensor fail is detected when measured value is 6% out of sel

Operation 4-13MN2417Inputs and OutputsAny Binary input or output can be configured to any controller terminal Inputs are BI1 − BI6,Outputs are BO1 −

4-14 OperationMN2417Table 4-7 Binary outputs ContinuedGenParamsOKThe output is same as generator status LED on panel. Output isclosed if genset is r

Operation 4-15MN2417Table 4-7 Binary outputs ContinuedCommon WrnOutput closes when any warning alarm appears.The output opens, if alarm is not activ

4-16 OperationMN2417Analog Inputs Three analog inputs for resistive sensor 0 to 2400 Ù measuring are available on IL controller.Use LiteEdit software

ii Table of Contents MN2417

Section 1Product Safety InformationProduct Safety Information 1-1MN2417Safety Notice Be sure that you are completely familiar with the safe operation

1-2 Product Safety Information MN2417This symbol is shown throughout the manual to indicate a connection to ground reference point. SymbolsIndicates a

Product Safety Information 1-3MN2417Operation Warning Statements ContinuedWARNING: Over crank indication can mean a loss of crank disconnect signal d

1-4 Product Safety InformationMN2417Warning Statements ContinuedBurnWARNING: Parts of this generator are extremely hot during and after operation. T

Product Safety Information 1-5MN2417Warning Statements ContinuedWARNING: Incorrect installation of this generator set could result in property damage